Anodizing Rectifiers
MRS Anodizing Rectifiers are equipped with almost all parameters of and anodizing bath in addition to be a normal anodizing rectifier.
Basically the system running in the special program of study with voltage-controlled output voltage ramp to the desired period of time given as a constant voltage control is provided.
With the automatic micron calculation system apart from the component number desired micron thickness is plated automatically by the system. At the same time the bath tempeperature is controlled to ensure ideal anodizing process. Plating Thickness Control
MRS control system perceives the surface of the component automatically and calculates the necessary operation time for the desired thickness . The operator just enters the value of desired thickness and pushes the start buton. All the other processes are made by the rectifier automatically.
Measuring Temperature
Anodizing bath should be between 18 - 22 C.Pool temperature is measured by the rectifier and shown on the panel so there won’t be an external measurement needed which allows easier operation.
Pool Temperature Control
The minimum and maximum pool temperature values are entered in anodizing programs. The rectifier measures the pool temperature and checks the conformity to the given values and runs the cooling system if needed and stops when it is reached to the desired temperature so there is no need for complex temperature control mechanisms.
Recipe System
The running program is kept in record of the system for aluminum components with different chacteristics. The recipe on the system record is loaded for the different component and process can be started faster which also ensures standard production as well as keeping out from conflict of which recipe should be applied.
Functional Operator Panel
The operator panel designed for anodizing rectifiers has touchscreen ,colored and wide screen. All functions of the device can be defined on this screen including calibration process, preparing recipies for components. The operator panel has IP65 protection class which is not effected by the moisture,acid etc.. at the environment and can be used for years safely.
PLC Control System
MRS Anodizing Rectifiers have PLC control system which are durable for years and high reliability since they are made by industrial components. It’s open to innovations with flexible programming features.If the device is required to work with an outer system it can be adopted to any automation system easily.
PC Control
Window Profiles
Aluminum Accessories
Building Coatings
Aeronautics and Space Vehicles
Industrial Machine Parts
White Goods
Street Furniture
Operation: Manual Operator Panel / Automation Control: PLC control system Siemsns / MRS microprocessor control system Input Voltage: 3x380 VAC, 50 Hz, Three Phase Output Voltage: Standard 15-25 V / Hard Anodized: 40-70 VDC Output Current: 1-50 kA Power Control: 300 Hz to 6 Pulse / 12 Pulse of 600 Hz (Thyristor Module) Ripple Factor: 300 Hz to 6 Pulse: 5-7% / 600 Hz 12 Pulse: 1-3% Yield:% 85 to 95 Indicators: Touch color LCD screen, current, voltage, time, amperhour, message display, Turkish-English language selection Measurement: TrueRMS The current-voltage measurement, temperature measurement of the pool Output Control: 0-100% between the current - voltage control Pulse-Base Control: Optional Cooling: Air, Oil, Water, Mixed Cabin (Air - Water Cooled): Modular mounted, painted, standing or wheeled steel chassis Boiler (oil cooling): Wave-walled, sanded, phosphated, interior and exterior painted, wheeled steel boiler Installation: standardized, modular system Transformer: High-efficiency, transformer MRS TSE Color: Standard: Cream and Green / Option: RAL colors Catalogue Programmed Operation: Automatic coating thickness control, Micron calculation system, 10 different programs Timer: Default Amperehour Counter: Process and total amperehour counter, the set value, dosing information, programs to choose from within the ampereminute or amperesecond Ramp Function: The user-defined, unlimited Pool Temperature Control: the specified limits, to control the cooling system Remote Control: External operator panel, with communication cable RS485, 1 km. from a distance of portable, wireless 100 mt. up to a distance, has all the functions Warning: Rectifier fault and status relay information Protection Features Phase missing, over current, overheat, short circuit
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